Most employers require job applicants to hold a bachelor's degree in engineering. You could be indoors in a factory or production plant, or outdoors servicing equipment on a building site. Utilized lean six sigma tools to drive $250k savings from scrap reduction and increased productivity in the core department. Performed engineering trials on all new processes, and managed transition of processes to a production environment. The Plant Engineer plans direct and coordinates the manufacturing activities at the industries. Developed economic justifications for projects and process improvements including equipment repair projects, raw material acquisition processes, and chemical additives. Managed 12 highly qualified maintenance staff and 20 operations employees. Conducted in-house maintenance training for maintenance staff to increase knowledge and skill levels utilizing on-the-job training and outside vendor training programs. Prepared budgetary CAPEX/OPEX cost estimates, block flow diagrams, and feasibility studies to support marketing efforts. Supported equipment and facility asset administration, operating procedures, and line / facility audits. Gained basic knowledge of electrical systems including motors, circuits and power distribution. Drafted office space layouts, plant lighting, piping, duct work, HVAC and welding fixtures. Provided technical support for maintenance and production. Directed all maintenance personnel and manage facility services. Established a +/- 2 degree hot room system to stabilize SMC thickening results to better insure product quality. Prepared all environmental permits and maintained contact with regulatory agencies. Developed site procedures and systems to incorporate corporate requirements and ensure compliance with corporate guidelines, standards and responsible care. Optimized plant process equipment and assisted in equipment improvements. Ensured NADCAP compliance for testing and chemical processes. Maintained facility drawings and documentation using CAD, MS Word, MS Project, and other business tools. However, there are a few notable exceptions with some highly dedicated practitioners. Supervised scheduled and unscheduled repair and equipment maintenance activities as senior technical resource. The aim of this 18 month e-learning programme is to provide you with core Plant Engineering skills. Developed company policies for environmental/OSHA compliance pertaining to the corresponding technologies. Utilized MAXIMO CMMS to develop preventive and predictive maintenance program. Acted as Safety Coordinator, maintaining the plant's safety program. Modified and improved exiting manufacturing process, obtained, complied and monitored data. Generated industry interest in used nuclear power plant equipment. Created, reviewed, and modified special projects, research batch records, process investigational reports, and SOPs. Assisted in the daily water quality analyses performed in the plant. Developed numerous visual aids and tracking documentation to track efficiencies. Ensured equipment reliability and minimized unplanned downtime through the application of preventive and predictive maintenance programs. Investigated failures and/or operating problems of plant equipment. Led the plant safety program, and performed job risk assessments and safety audits. Most companies prefer candidates with at least 1 year experience in doing dedicated engineering of Solar projects. Qualifications Education and Work Experience Designed part handling equipment and fixtures to upgrade plant equipment for a crankshaft forging industry. Provided engineering support to aircraft line maintenance and engine overhaul shop personnel. Developed and implemented corrective actions to ensure GMP-compliant environment. Provided project management and technical support to maintenance department. Instituted maintenance management programs for preventive and ongoing maintenance. Developed and designed new processes and equipment that improved plant efficiency. Qualifications / Requirements. Industrial engineering, â¦ As of May 2018, the U.S. Bureau of Labor Statistics (BLS) reported that power plant operators (excluding nuclear power reactor operators) made an average annual salary of $78,030. Led project management as directed for facility and operations improvement. Designed and installed new plant utilities including electrical service and compressed air to support new equipment. Supported existing Allen Bradley and GE process and safety control systems. Participated in manufacturing Six Sigma teams that support our environmental operations goals. Worked as an Assistant production supervisor of manufacturing unit ensuring scheduled production as per project requirements. Reorganized company Safety Program to satisfy insurance company inspectors. Identified defective parts, equipment, and systems in order to determine root cause of problems and potential corrective actions. Upgraded all the electrical controls, replacing all relay logic with AB PLC s and touch screens. Planned, coordinated and supervised all in-plant maintenance projects. What do Senior Plant Engineers do? Coordinated sub-contractors for projects worth up to 0.5 million USD by implementing project management plans. Implemented CMMS for all work processed through the maintenance department. Implemented project management tools to standardize tracking methods and specifications. Developed and administered Reliability Centered Maintenance (RCM) procedures and policies for equipment/assets. Proven work experience as a Plant Engineer; Proven managerial experience; Degree in industrial engineering or related field required. The reason for this is that the program is promoted globally and we often have participants from several time zones. Developed and implemented food safety program for the maintenance department to achieve SQF level 3 certification. Monitored power plant equipment and indicators to detect evidence of operating problems. Maintained accurate records and initiated corrective actions to ensure compliance with environmental quality standards. Designed, procured materials for, and supervised construction on engineering projects. Annualized cost savings in excess of $.250M per year. If you do not have the above qualifications, you may still be able to achieve IEng or CEng by other approved routes. Monitored product quality and enacted corrective measures when process problems arose. Supervised maintenance personnel and maintained telephone system. Designed and installed new equipment including an industrial size pneumatic and electrically operated roll divider. Worked with the Plant Maintenance Department to upgrade equipment, and increase productivity by increasing throughput through machining work cells. Prepared annual budgets as well as cost estimates for expense and capital expenditures for individual projects. Reorganized the production floor to improve work processes utilizing 5S, Six Sigma, and Lean Manufacturing. Promoted to this position from Plant Equipment Operator because of excellent team participation, work performance and technical knowledge. Implemented method improvement and incentive programs and provided engineering support to the production and manufacturing areas. Designed material improvements to extend the life of process equipment. For example, 8.9% of Plant Engineer resumes contained Plant Equipment as a skill. Developed and managed capital projects that increased availability and reliability of plant operation. Performed work measurements, illumination and feasibility studies, accounting/cost control functions, facility layout & location and quality control operations. Performed routine maintenance on plate laser and assisted with trouble shooting several CNC lathes and mills. Improved product quality and loom capability for this high-end weaver of jacquard upholstery fabric. Increased plant capacity 350% to satisfy future sales with the installation of new equipment. Ensured compliance with State Regulatory agencies through proper and timely reporting. Helped develop a machine monitoring program using Visual Basic interfacing with the AB PLC-5. Designed new process operations that reduced the production of hazardous by-products that effectively reduced company liability and disposal costs. Performed process improvements at other sites as directed by corporate management. All this will give you a solid, practical exposure to the key principles covered in the course and will Practical Exercises and Remote Laboratories ensure that you obtain maximum benefit from the course to succeed in your future career in Industrial Automation. Generated significant cost savings and improved productivity by collaborating on Six Sigma methodologies and Lean techniques. Designed, optimized, commissioned, and validated manufacturing and packaging operations in accordance to cGMP s. Accomplishments. Handled all environmental/OSHA compliance and reporting. Supervised organized-wide construction projects to ensure compliance, safety and cost control measures were adhered to. practical maintenance planning and procedures) you need when commencing work as a qualified Plant Engineer is missing from their curricula. Coordinated and participated in various maintenance activities crucial to keeping the plant in operation and minimizing forced outages and lost generation. Provided engineering support for mining and refining operations. Increased CMMS usage and effectiveness through improvements to records and program usage. You would work regular hours, but might work overtime to meet project deadlines. Controlled all capital projects, including development of project specifications, budgetary requirements and implementation. Implemented a Preventative Maintenance program and tracked and documented all scheduled services. Selected architectural, engineering, construction and other project-related service providers for facility projects. Defined and documented operations practices by authoring Standard Operating Procedures and Manufacturing Procedures/Batch Records to document operational and process changes. Maintained an annual budget of ~2 million dollars and coordinated plant maintenance activities. Directed all manufacturing and maintenance activities within 3 manufacturing facilities. Managed bids and demolition and replacement of 700 PSIG gas fired boiler tubes. Supported Procedure Improvement Initiative by revising various procedures, developing new procedures, and recommending opportunities for improvement. Designed and implemented automation in plastic injection stations and post threading operations, resulting in 90% cost savings. Established SPC procedure for metal plating process using EXCEL program. Headed statistical process control groups that reduced defects and cycle time by 20 -30%. As part of the groundbreaking new way of teaching, we will be using a series of remote laboratories (labs) and simulation software, to facilitate your learning and to test the knowledge you gain during the course. Worked as a chemical engineer in a batch process lithium-ion battery pilot production facility. Organized process equipment information to provide ease in equipment limitations and part replacements. Driving as needed for company business. Assisted in installation and on-time final start up of both Synchronous Condensers, new equipment utilized to provide electrical system stability. Performed project engineering for site preparation, equipment fabrication, contractor bids, material procurement and equipment commissioning. Researched alternative equipment to improve production, product quality and work environment. Developed detailed plant equipment design for a new assembly line manufacturing acrylic sheets. Managed all installations, PM programs and maintenance activities. Reviewed and approved waste characterization documentation to ensure compliance with the facility Waste Acceptance Criteria. Launched a new operational standard implementing inventory control and tracking via electronic bar coding and advanced inventory control procedures. Upgraded and installed new security camera and door access control systems for all three facilities. Provided technical equipment support to plant maintenance personnel. Removed a 4000 lbs spiral freezer and provided all PSM training. Provided engineering direction to plant management and operations with emphasis on combustion engineering and automatic process control optimization. Implemented SPC program in the plating and soldering manufacturing operations. Provided all engineering support for plant and management of all plant maintenance activities. Managed the installation and implementation of process equipment. Utilized in-depth CADD and project management expertise to supervise up to nine engineers tied to various plant projects. Prepared layouts, sketches, cost estimates, and tender evaluations, in addition to conducting technical and financial evaluations. Specified new equipment needed for provisioning and replacement. Implemented key predictive maintenance activities that improved Plant uptime. Provided positive leadership to ensure attainment of ongoing production goals while modifying process equipment and facilities to improve productivity. Administrated plant process control operating system. However, there are a few notable exceptions with some highly dedicated practitioners. Prepared and implemented standard operating procedures and job safety analysis on all new and modified equipment. Administered EPA and safety programs, and implemented plant engineering and maintenance procedures to qualify facility for ISO/QS9000 certification. Subjects are covered such as Plant Operations, Facility Management, Instrument Control Engineering, Electrical Engineering, Environmental Engineering, Safety and Financial Management. Prepared and reviewed project drawings/specifications to ensure compliance with OSHA environmental/quality standards, and federal, state and local environmental laws. Planned, developed, and delivered curriculum to train new Six Sigma Green Belt candidates. Maintained building including HVAC, plumbing, pneumatic controls, fire detection/protection. Engineering Qualifications Engineering qualifications are a good way to acquire the vocational skills and knowledge required for careers in the engineering construction industry. Neutralized and treated the explosive perchloric acid remotely using the Mobile Bio-chemical Processing Unit. Monitored chemical process variables as the Area Process Engineer for both Digestion and Clarification Departments. Helped write source code for PLC controllers for compressors and yard valve activation. Directed plant maintenance activities including equipment repair, preventative maintenance programs, safety programs and new equipment selection. Interfaced with firewater consultant to develop Process Flow Diagrams and P & IDs for the system. Led process engineering teams to support development of front end level engineering feasibility studies ($1B+ Capital Installed). When it comes to the most important skills required to be a plant engineer, we found that a lot of resumes listed 8.9% of plant engineers included plant equipment, while 8.8% of resumes included procedures, and 5.2% of resumes included process improvement. Provided technical support for engineering maintenance and utility issues. Created electrical/logic schematics for industrial machine control and power distribution circuitry in AutoCAD. Below we've compiled a list of the most important skills for a Plant Engineer. Provided sustained operations support, new product development, process optimization, daily troubleshooting. Location: Port Elizabeth. Led maintenance department and ensured proper operation of all plant equipment, facility, and grounds. Devised a safety program for the plant to match MSHA requirements. Developed fixtures and work aids for manufacturing. Researched manufacturing processes, equipment and technologies to determine most efficient and effective methods of production and refining soybean oil. Prepared scopes, schedules and cost estimates for numerous smaller projects. Coordinated the implementation of two comprehensive CMMS packages. Improved compliance by retraining personnel to use CMMS for maintenance and compliance tasks. Maintenance Engineer working hours. The system requirements of a government agency are different from those of a manufacturer, however, this job generally requires the ability to do the following work: â¦ Sustained all processes using strong statistical process control for key inline and station monitors. Designed and built a highly complex Data Acquisition System (SCADA) to test motors with specific customer and industry parameters. Served as Community Involvement liaison for VF Corporation in Alabama facilities. Provided engineering support for two manufacturing facilities. 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